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What Is a CMMS? Features, Benefits & How to Choose the Right System

What Is a CMMS? Features, Benefits & How to Choose the Right System

Introduction: The Foundation of Modern Maintenance Management

In today’s manufacturing environment, equipment downtime can cost thousands of dollars per hour. Whether you manage a small workshop or a large-scale industrial facility, the challenge remains the same: keeping assets operational while minimizing unplanned interruptions. This is where a Computerized Maintenance Management System (CMMS) becomes essential.

A CMMS is a software platform designed to streamline maintenance operations by digitizing work orders, tracking equipment history, scheduling preventive maintenance, and managing inventory and resources. Rather than relying on spreadsheets, paper-based logs, and tribal knowledge, a CMMS provides a centralized system where all maintenance activities are recorded, analyzed, and optimized.

This article explores what a CMMS is, its core features and benefits, how to evaluate different options, and best practices for successful implementation. Whether you’re considering your first CMMS or evaluating upgrades to your current system, this guide will help you make informed decisions aligned with your operational needs.

Understanding CMMS: Definition and Core Purpose

What Exactly Is a CMMS?

A Computerized Maintenance Management System is software that manages and tracks maintenance activities for physical assets, equipment, and facilities. It serves as the central hub for all maintenance-related information and workflows, from scheduling routine inspections to responding to unexpected equipment failures.

The primary goal of a CMMS is to shift maintenance from a reactive, crisis-driven model to a proactive, planned approach. Instead of waiting for equipment to break down, a CMMS enables maintenance teams to schedule preventive and predictive interventions that extend asset life and reduce costly unplanned downtime.

At its core, a CMMS digitizes three fundamental maintenance disciplines:

Preventive Maintenance (PM): Scheduled work performed at regular intervals to prevent equipment failure. A CMMS automates the scheduling and tracking of these interventions based on time, usage, or condition indicators.

Corrective Maintenance: Work performed to restore failed equipment to operational status. A CMMS captures failure data, work performed, and parts replaced to build a comprehensive asset history.

Predictive Maintenance: Work based on asset condition monitoring. A CMMS integrates sensor data and maintenance indicators to signal when intervention is needed before failure occurs.

Why Manufacturers Need a CMMS Today

Modern manufacturing operates under intense pressure: tight production schedules, rising energy costs, supply chain volatility, and expectations for zero unplanned downtime. Manual maintenance management creates several critical problems:

Data fragmentation: Equipment history scattered across paper logs, emails, and individual technician notes makes it impossible to identify patterns or optimize decisions.

Scheduling conflicts: Without centralized visibility, maintenance activities often conflict with production schedules or duplicate effort.

Reactive costs: Emergency repairs cost significantly more than planned maintenance and cause production losses.

Compliance and accountability: Regulatory requirements for documented maintenance histories are difficult to meet with manual systems.

Resource inefficiency: Maintenance teams spend excessive time finding parts, coordinating schedules, and searching for equipment information instead of performing maintenance work.

A CMMS addresses each of these challenges by creating a single source of truth for all maintenance operations.

Core Features of a Modern CMMS

Work Order Management

Work order management is the operational backbone of any CMMS. A work order is a digital record of maintenance that needs to be performed, is being performed, or has been completed. It contains all information required to complete a task: equipment identification, task description, required parts, labor hours, assigned technician, and completion notes.

A modern CMMS enables maintenance managers to:

Create and prioritize work orders: Generate work orders manually or automatically (from preventive maintenance schedules or sensor alerts). Assign priority levels to reflect urgency and business impact.

Assign and track assignments: Route work to specific technicians based on skill, availability, or location. Track real-time status as work moves through stages: planned, scheduled, in-progress, pending approval, and closed.

Capture detailed records: Technicians log time spent, parts consumed, safety incidents, and notes about conditions observed or issues encountered. This creates a permanent audit trail.

Manage dependencies: Link related work orders and establish prerequisites (e.g., equipment must be shut down before maintenance begins).

Mobile access: Technicians access work orders and update progress from the shop floor using mobile applications, eliminating the need to return to a desk to log information.

Asset and Equipment Tracking

A CMMS maintains a comprehensive database of all equipment and assets under management. For each asset, the system stores:

Static information: Asset name, serial number, manufacturer, model, purchase date, warranty expiration, location, and department responsibility.

Maintenance history: Every maintenance activity performed on the asset, including dates, work descriptions, parts replaced, costs, and outcomes.

Performance data: Operating hours, runtime, failure incidents, and performance metrics that reveal asset condition and reliability trends.

Documentation: Linked manuals, spare parts diagrams, safety data sheets, and manufacturer specifications.

This asset-centric approach enables several valuable analyses:

Mean Time Between Failures (MTBF): Analyze how often equipment fails and identify patterns indicating aging, design issues, or environmental factors requiring correction.

Life cycle costing: Track total cost of ownership (acquisition, maintenance, repairs, energy consumption) to make informed replacement decisions.

Reliability improvement: Identify the most expensive or frequently failing assets to prioritize improvement investments.

Spare parts optimization: Understand which components fail most frequently and maintain appropriate inventory levels.

Preventive Maintenance Scheduling

One of the highest-value functions of a CMMS is automating preventive maintenance (PM) scheduling. Rather than relying on technician memory or basic calendar reminders, a CMMS intelligently generates work orders based on multiple scheduling criteria:

Time-based scheduling: Generate work orders at fixed intervals (weekly, monthly, quarterly, annually). Useful for routine inspections, lubrication, and filter changes.

Usage-based scheduling: Generate work orders based on asset runtime or production counts rather than calendar time. This is more accurate for equipment with variable utilization.

Condition-based scheduling: Link maintenance triggers to sensor data or indicator readings. When temperature, vibration, pressure, or other parameters cross thresholds, the system automatically creates work orders.

Meter-based scheduling: Similar to usage-based, but tied to specific meter readings (operating hours, cycle count, distance traveled, etc.).

A well-configured PM program typically reduces equipment failures by 35-50% and extends asset life by 20-40%, making this function central to CMMS value.

Inventory and Spare Parts Management

Maintenance cannot proceed efficiently without required parts and materials. A CMMS integrates inventory management to ensure parts availability while controlling costs:

Parts catalog: Maintain a database of all spare parts, consumables, and supplies. Link parts to equipment and maintenance tasks.

Stock level tracking: Monitor current quantities of each part. Set minimum stock levels to trigger reordering when inventory falls below defined thresholds.

Automated reordering: When stock reaches minimum levels, the CMMS can generate purchase requests automatically.

Issue tracking: When technicians complete work orders, parts consumed are automatically deducted from inventory, maintaining accurate counts.

Cost analysis: Track spending on parts and materials by asset, maintenance type, or time period. Identify opportunities to negotiate better pricing or consolidate suppliers.

Traceability: Record part serial numbers and lot codes during installation, enabling rapid identification if recalls occur.

Reporting and Data Analytics

Data becomes valuable only when it’s analyzed to drive decisions. A CMMS transforms maintenance operational data into actionable insights through comprehensive reporting:

Maintenance KPI dashboards: Real-time visibility into key performance indicators such as asset availability, mean time to repair (MTTR), maintenance costs, and labor productivity.

Equipment reliability reports: Trend analysis showing which equipment is most reliable, which requires improvement, and where the highest maintenance spend is concentrated.

Work order analytics: Analyze work order volume, completion times, technician productivity, and variance between estimated and actual labor hours.

Budget tracking: Monitor maintenance spend against budget by department, equipment type, or maintenance category. Identify cost overruns early.

Compliance reports: Generate documentation required by safety regulations, certifications, or customer requirements. Audit trails prove that maintenance was performed according to specifications.

Predictive analytics: Advanced CMMS platforms use historical data to predict future failures, optimize maintenance intervals, and recommend resource allocation.

Mobile and Field Operations

Modern CMMS platforms recognize that much maintenance work happens on the shop floor, not at a desk. Mobile capabilities enable:

Work order access: Technicians view assigned work orders, instructions, and asset history directly from smartphones or tablets.

Real-time updates: Log labor time, parts used, and completion notes immediately upon finishing tasks—eliminating manual data entry later.

Offline functionality: Mobile apps cache work orders so technicians continue working even without internet connectivity, synchronizing when connectivity returns.

Photo documentation: Capture images of equipment conditions, failures, or completed work for detailed documentation.

Barcode scanning: Quickly access asset or part information by scanning QR codes or barcodes, reducing manual entry errors.

Key Benefits of Implementing a CMMS

Reduced Equipment Downtime

Unplanned downtime is one of the highest-cost problems in manufacturing. A CMMS reduces downtime through:

Proactive scheduling: Preventive maintenance is scheduled during low-production periods when possible, avoiding conflicts with production schedules.

Faster response: Digital work order routing and mobile access enable technicians to respond more quickly to emerging issues.

Better preparation: Work orders specify required parts and tools in advance, ensuring technicians arrive fully equipped to complete repairs without delay.

Failure prevention: A disciplined PM program catches problems during routine maintenance before they cause critical failures.

Organizations implementing CMMS typically report 20-35% reductions in unplanned downtime within the first year.

Extended Asset Life and Reliability

Equipment maintained according to manufacturer specifications and condition-based triggers lasts longer and performs more reliably:

Optimized maintenance intervals: A CMMS enables fine-tuning of PM schedules based on actual failure data rather than generic manufacturer recommendations.

Condition monitoring: Sensor data and technician observations identify degradation early, enabling corrective action before critical failure.

Root cause analysis: Complete maintenance history enables analysis of why failures occur, supporting improvements to prevent recurrence.

Compliance with OEM requirements: CMMS records prove that equipment was maintained per manufacturer specifications, preserving warranty coverage and optimal performance.

Reduced Maintenance Costs

A CMMS typically delivers the highest return on investment through cost reduction:

Preventive vs. corrective: Preventing a failure costs a fraction of the emergency repair. Preventive maintenance costs 25-33% of the repair cost for the same issue.

Inventory optimization: Better visibility into part usage patterns and predictive maintenance reduces capital tied up in obsolete spare parts while ensuring critical parts are available.

Labor efficiency: Technicians spend less time searching for information, equipment, or parts. Digital work order routing and mobile access increase productive time by 10-20%.

Reduced emergency service calls: Fewer unexpected failures means fewer expensive after-hours or expedited repairs.

Energy efficiency: Well-maintained equipment operates more efficiently, reducing energy consumption and environmental impact.

Improved Safety and Compliance

A CMMS supports safety and regulatory compliance:

Documented procedures: Work orders include safety procedures and hazard documentation, ensuring consistent application of safety protocols.

Compliance audit trails: Complete records of maintenance performed prove compliance with industry regulations and customer requirements.

Safety incident tracking: Record near-misses and incidents during maintenance to identify systemic safety issues requiring correction.

Certification and recertification: Track training and certifications for technicians and equipment, ensuring only qualified personnel perform critical tasks.

Enhanced Visibility and Decision Making

A CMMS provides the data foundation for evidence-based maintenance decisions:

Asset performance transparency: Maintenance managers and executives see which assets are most expensive, least reliable, and require replacement investment.

Capacity planning: Data on maintenance workload, labor hours, and resource requirements supports hiring and resource allocation decisions.

Vendor performance: Track OEM repair performance, spare parts availability, and responsiveness to support vendor evaluation and negotiation.

Maintenance maturity assessment: Performance metrics reveal the effectiveness of the maintenance program and areas requiring improvement.

Evaluating and Choosing a CMMS

Define Your Requirements

Before evaluating CMMS options, clarify what your organization needs:

Asset count and complexity: How many assets will the CMMS manage? Are they simple equipment or complex systems with thousands of components? This impacts required system capacity and functionality.

Maintenance discipline: Does your organization focus on preventive maintenance, reactive repairs, or a mix? Some CMMS platforms emphasize specific disciplines.

Team size and structure: How many maintenance technicians, supervisors, and planners will use the system? This impacts user licensing and interface requirements.

Integration needs: Must the CMMS integrate with your ERP system, manufacturing execution system (MES), or other business systems? Integration complexity can significantly impact implementation effort and cost.

Industry-specific requirements: Some industries (food processing, pharmaceuticals, heavy manufacturing) have specialized requirements or regulatory compliance needs.

Geographic distribution: If your organization has multiple facilities or remote operations, mobile access and multi-site capabilities become essential.

Budget and timeline: Define your capital expenditure and operational budget for CMMS software, along with realistic implementation timelines.

Core Feature Evaluation

When comparing CMMS options, prioritize these essential capabilities:

Work order management: Can the system create, assign, and track work orders efficiently? Does it support the workflows your team actually uses?

PM scheduling: Does the system support all scheduling types your organization uses (time-based, usage-based, condition-based)? Can PM schedules be easily created and modified?

Asset tracking: How easy is it to add assets, track maintenance history, and retrieve asset information? Can the system handle your asset count and complexity?

Mobile functionality: Is there a robust mobile app for field technicians? Does it work offline? How intuitive is the user interface?

Reporting capabilities: Can the system generate the reports and dashboards your organization needs? How customizable are reports?

Inventory management: Is spare parts and inventory management integrated or an add-on module? How comprehensive is the functionality?

API and integration: Can the CMMS integrate with your other business systems? How flexible is the API for custom integrations?

Deployment Model: Cloud vs. On-Premise

CMMS solutions are available in two primary deployment models, each with distinct advantages and considerations:

Cloud-based CMMS:

Cloud CMMS platforms run on the vendor’s infrastructure and are accessed via web browsers or mobile applications.

Advantages: Lower upfront capital costs; automatic updates and maintenance; access from anywhere with internet connectivity; scalability to add users or functionality; vendor manages security and backups; faster implementation typically 8-12 weeks.

Considerations: Ongoing subscription costs; dependence on internet connectivity; data stored outside your control; recurring costs can exceed on-premise lifetime costs for large organizations; may have limitations in data customization compared to on-premise systems.

On-premise CMMS:

On-premise systems run on your organization’s servers and infrastructure.

Advantages: Complete data control and security; no dependency on external connectivity; can be highly customized to specific workflows; may offer better performance for very large databases; potentially lower long-term costs for large organizations; compliance with data residency requirements.

Considerations: Higher upfront capital investment; IT team must manage installation, updates, security, and backups; requires adequate IT infrastructure; longer implementation typically 3-6 months; higher staffing requirements for system administration.

Hybrid approaches: Some organizations deploy on-premise systems with cloud-based mobile access, or use cloud CMMS with local data caching for offline capability.

The right choice depends on your organization’s IT capabilities, capital availability, data governance requirements, and operational needs. Cloud is increasingly common for smaller organizations and multiple-site operations, while large enterprises often maintain on-premise systems for complex integrations and high-volume operations.

Vendor Selection Criteria

Beyond the software itself, evaluate the vendor:

Experience and stability: How long has the vendor been in business? What is their financial stability? Do they have a strong track record with organizations in your industry?

Reference customers: Request references from current customers in your industry. Ask specifically about implementation experience, support quality, and ROI achieved.

Support and training: What level of implementation support does the vendor provide? Are training resources available? What is the support model post-implementation (24/7, business hours, ticketing vs. phone)?

Product roadmap: Understand the vendor’s future product direction. Are they investing in capabilities important to your organization (mobile features, AI-driven insights, new integrations)?

Pricing model: Understand the complete cost structure. Cloud pricing may be per user per month, per asset, or hybrid models. On-premise pricing includes license costs plus implementation services. Clarify costs for implementation, training, customization, and support.

Contract terms: Evaluate contract length, termination clauses, price escalation provisions, and data export capabilities if you decide to switch systems.

CMMS vs. EAM Systems

Understanding the Difference

Enterprise Asset Management (EAM) systems are often confused with CMMS platforms. Understanding the distinction is important for making the right choice.

CMMS scope: Specialized software focused specifically on managing maintenance activities—work orders, preventive scheduling, technician assignments, spare parts, and maintenance-specific reporting.

EAM scope: Broader platforms that manage the entire lifecycle of physical assets, including acquisition, deployment, maintenance, performance monitoring, retirement, and disposal. EAM systems typically include CMMS functionality as a module within a larger asset management ecosystem.

Key differences:

A CMMS is optimized for maintenance teams managing day-to-day operations. An EAM system serves multiple stakeholder groups including finance (tracking asset value and depreciation), operations (monitoring asset performance), and executives (strategic asset planning).

CMMS implementation typically focuses on work order workflows and technician productivity. EAM implementation is more complex because it integrates with financial systems, requires consistent asset data governance, and supports strategic capital planning processes.

CMMS platforms are generally easier to implement and configure for specific maintenance workflows. EAM systems require more extensive customization because they support diverse asset types and business processes across an organization.

When to Choose Each Option

CMMS is appropriate when:

Your primary focus is improving maintenance operations—scheduling preventive work, tracking technician productivity, and reducing downtime. You have a dedicated maintenance team and clear maintenance processes. Your integration needs are primarily with your maintenance department’s tools rather than enterprise-wide systems.

EAM is appropriate when:

Your organization requires comprehensive asset lifecycle management across multiple departments. You need integration between maintenance, financial systems, and operational reporting. You manage diverse asset types (buildings, vehicles, equipment, IT infrastructure) across multiple locations. Your executives need strategic asset planning and capital investment decision support.

Many organizations start with CMMS to address immediate maintenance challenges, then later implement EAM as they mature their asset management approach and require more comprehensive integration.

CMMS Implementation Best Practices

Phase 1: Planning and Preparation

Secure executive sponsorship: Implementation success requires commitment beyond the maintenance department. Executive leadership must support resource allocation, organizational change, and process modifications.

Assemble implementation team: Include maintenance supervisors, key technicians, IT personnel, and end users who understand current processes and can identify requirements.

Document current processes: Before digitizing, clearly document existing maintenance workflows, asset data structures, and decision criteria. This foundation enables better system configuration.

Data preparation: Begin gathering and validating asset data early. Data quality directly impacts CMMS value. Incomplete or inaccurate asset information creates problems that persist throughout implementation.

Define success metrics: Establish baseline metrics for downtime, maintenance costs, labor productivity, and safety before implementation. These baselines enable objective assessment of CMMS impact.

Phase 2: Configuration and Customization

Asset structure design: Decide how assets will be organized hierarchically. Consider whether to organize by location, functional area, or by asset type. Avoid overly complex hierarchies that inhibit reporting and analysis.

PM schedule development: Translate existing maintenance practices into CMMS preventive schedules. Where existing schedules are informal or missing, research equipment manufacturer recommendations and industry best practices.

Workflow design: Map maintenance workflows and configure the CMMS to match. This includes work order states, approval processes, and assignment logic.

Minimal customization: While CMMS systems are customizable, extensive customization increases cost, implementation time, and ongoing maintenance burden. Configure the system to match workflows, but consider whether processes should be adapted to CMMS best practices instead.

Report specification: Define which reports and dashboards the maintenance department needs to effectively manage operations. Design these before data loading begins.

Phase 3: Data Migration

Historical data: Decide what historical maintenance data to migrate. Complete history is valuable for reliability analysis but increases migration effort. Many implementations migrate 12-24 months of prior history.

Data validation: Validate migrated data for accuracy and completeness. Data quality issues in the old system are perpetuated in the new system unless corrected during migration.

Baseline data setup: Ensure all assets are loaded with complete, accurate information. Incomplete asset data will create problems throughout the system’s life.

Parts catalog creation: Build the spare parts catalog from existing inventory records. Standardize part names and descriptions to avoid duplicate entries and improve search accuracy.

Phase 4: Testing and Training

User acceptance testing: Involve end users (technicians, supervisors, planners) in testing before going live. They will identify missing functionality, usability issues, and process problems that system administrators might miss.

Comprehensive training: Train all users on CMMS basics before go-live. Include role-specific training for technicians, supervisors, and administrators. Provide documentation and quick-reference guides.

Support resources: Establish support processes for questions and issues that arise during and after go-live. Identify a primary contact for vendor questions and internal CMMS administrator for user support.

Phase 5: Go-Live and Stabilization

Parallel running: For critical systems, run both the old and new systems in parallel initially. This reduces risk if the CMMS fails to meet requirements during early operation.

Monitor closely: During the first weeks and months, closely monitor system adoption, data quality, and issue resolution. Address problems immediately to maintain user confidence.

Ongoing support: Designate a CMMS administrator responsible for ongoing system management, user support, process refinement, and report development.

Phase 6: Continuous Improvement

Measure and report: Regularly review performance metrics established during planning. Communicate results to stakeholders to maintain engagement and demonstrate value.

Process refinement: Use data from the CMMS to continuously refine maintenance schedules, resource allocation, and operational workflows.

Advanced capabilities: Once basic CMMS operations are stable, consider implementing advanced capabilities such as mobile work order capture, condition-based monitoring, or predictive analytics.

Integration with Other Business Systems

ERP Integration

Enterprise Resource Planning (ERP) systems manage financial and operational data across organizations. CMMS integration with ERP enables:

Automatic cost tracking: Maintenance labor and materials automatically post to ERP cost accounting, eliminating manual data entry and enabling accurate asset cost tracking.

Integrated procurement: Spare parts requests generated in the CMMS automatically create purchase orders in the ERP system, streamlining the procurement process.

Maintenance budgeting: Historical maintenance costs from the CMMS inform budgeting processes and capital planning in the ERP.

Asset depreciation: Asset information in the CMMS can feed into ERP fixed asset accounting, ensuring consistent asset tracking.

Manufacturing Execution System (MES) Integration

MES platforms track production performance and equipment status. CMMS-MES integration enables:

Production-aware maintenance scheduling: MES production schedules inform CMMS PM scheduling to minimize conflicts between maintenance and production.

Downtime correlation: When equipment fails, the CMMS work order is automatically created and linked to the MES production loss, documenting maintenance impact on manufacturing.

Quality and maintenance linking: MES quality data can trigger maintenance investigations when quality issues are correlated with maintenance activities.

Predictive Maintenance Systems

Condition monitoring systems measure equipment health through sensors and analytics. Advanced CMMS platforms integrate with these systems to:

Trigger condition-based maintenance: When sensor data indicates equipment degradation, the CMMS automatically generates work orders for condition-based maintenance.

Optimize PM schedules: Equipment running within normal parameters may not need scheduled maintenance, while equipment showing degradation receives attention proactively.

Reduce false alarms: CMMS historical data helps calibrate sensor thresholds to reduce false positive maintenance triggers.

Common CMMS Implementation Mistakes

Inadequate Planning and Requirements Definition

Many implementations fail because requirements are not clearly defined before vendor selection. This results in choosing a system that doesn’t match your needs or discovering critical missing functionality after purchase. Invest adequate time in planning and requirements documentation before evaluating vendors.

Over-Customization

CMMS platforms are highly configurable, but excessive customization increases costs, extends timelines, and creates long-term maintenance burdens. Configure systems to match your workflows, but consider whether you should adapt processes to align with CMMS best practices instead of customizing extensively.

Poor Data Quality

A CMMS is only valuable if the data it contains is accurate and complete. Starting with poor asset data, incomplete maintenance history, or inaccurate spare parts catalogs undermines the entire system. Invest in data preparation before implementation.

Insufficient User Training

Technicians and maintenance supervisors who don’t understand the system won’t use it effectively. Comprehensive training, accessible documentation, and ongoing support are essential for adoption. Budget for training even if the vendor claims the system is “intuitive.”

Unrealistic Implementation Timelines

Compressed implementation schedules lead to shortcuts in planning, configuration, testing, and training. These shortcuts create problems that consume more time after go-live than would have been saved. Realistic timelines (3-6 months for most implementations) improve outcomes significantly.

Lack of Executive Support

Implementation success requires commitment from maintenance leadership and executive sponsorship. Insufficient executive attention means inadequate resource allocation, competing priorities, and difficulty overcoming organizational resistance to change.

Failure to Define Success Metrics

Without clear baseline metrics and success criteria, it’s impossible to objectively assess whether the CMMS is delivering value. This creates doubt about the investment and reduces user engagement. Define and measure specific KPIs from the beginning.

Neglecting Change Management

CMMS implementation requires changed processes and work methods. Resistance to change is natural and predictable. Successful implementations include change management activities that help users understand why change is necessary and how to adapt to new processes.

Conclusion

A Computerized Maintenance Management System is an essential tool for modern manufacturing maintenance operations. By centralizing maintenance information, automating scheduling, and providing visibility into equipment performance, a CMMS transforms maintenance from a reactive crisis-response function into a strategic operation that minimizes downtime, extends equipment life, and reduces costs.

The process of selecting and implementing a CMMS requires careful planning, realistic assessment of your organization’s needs, clear understanding of vendor options, and disciplined implementation methodology. Organizations that invest adequate effort in planning, involve technicians in requirements definition, maintain focus on data quality, and commit to change management consistently realize significant benefits.

Whether your organization is new to CMMS or evaluating upgrades to existing systems, the key is ensuring alignment between system capabilities and your operational requirements, realistic timelines and resource allocation, and ongoing commitment to continuous improvement. Done well, a CMMS becomes the foundation upon which manufacturing operations achieve sustained improvements in reliability, efficiency, and safety.